{"id":83039,"date":"2019-09-27T08:11:33","date_gmt":"2019-09-27T10:11:33","guid":{"rendered":"https:\/\/eberson.lt\/svetaines\/elintarobotics\/?p=83039"},"modified":"2020-03-20T09:27:22","modified_gmt":"2020-03-20T11:27:22","slug":"dideliu-paketu-paletavimas","status":"publish","type":"post","link":"https:\/\/eberson.lt\/svetaines\/elintarobotics\/en\/2019\/09\/27\/dideliu-paketu-paletavimas\/","title":{"rendered":"Large packages palletising"},"content":{"rendered":"<p><strong><a href=\"https:\/\/www.youtube.com\/watch?v=M9k9RpMeckE\" target=\"_blank\" rel=\"noopener noreferrer\"><img decoding=\"async\" class=\"alignnone wp-image-83196\" src=\"https:\/\/eberson.lt\/svetaines\/elintarobotics\/wp-content\/uploads\/2020\/02\/Youtube-512-300x300.png\" sizes=\"(max-width: 50px) 100vw, 50px\" srcset=\"https:\/\/eberson.lt\/svetaines\/elintarobotics\/wp-content\/uploads\/2020\/02\/Youtube-512-300x300.png 300w, https:\/\/eberson.lt\/svetaines\/elintarobotics\/wp-content\/uploads\/2020\/02\/Youtube-512-150x150.png 150w, https:\/\/eberson.lt\/svetaines\/elintarobotics\/wp-content\/uploads\/2020\/02\/Youtube-512-100x100.png 100w, https:\/\/eberson.lt\/svetaines\/elintarobotics\/wp-content\/uploads\/2020\/02\/Youtube-512.png 512w\" alt=\"\" width=\"50\" height=\"50\" \/><\/a><\/strong><\/p>\n<p>The automated palletising of packages was implemented in the project. Products of various dimensions are palletised.<\/p>\n<p>Width: from 274 mm to 926 mm.<\/p>\n<p>Length: from 377 mm to 2070 mm.<\/p>\n<p>Weight: from 5 to 80 kg.<\/p>\n<p>&nbsp;<\/p>\n<p>Using vacuum suction cups, the robot takes the empty cardboard pallet from the stack of pallets and moves it onto the roller conveyor.<\/p>\n<p>Production packages arrive from the automatic packaging line in a certain sequence, depending on the type of palletisation. The conveyor system groups the packages into a layer, which the robot takes from the positioning table with the help of a vacuum gripper and places them on a special cardboard pallet.<\/p>\n<p>After a full pallet is loaded, the motorized conveyors move it out of the robot\u2018s working area.<\/p>\n<p><strong>The problem addressed<\/strong><\/p>\n<p>The customer encountered the following problems during the manual operation of production loading onto pallets:<\/p>\n<ul>\n<li>Hard and repetitive manual work<\/li>\n<li>Non-ergonomic work (heavy packages loading, packages weight up to 80 kg)<\/li>\n<li>Work in shifts (24\/7)<\/li>\n<li>Quality parameters of pallet loading (only a correctly and stably loaded pallet can successfully reach the end user)<\/li>\n<\/ul>\n<p><strong>Solution to the problem<\/strong><\/p>\n<p>A fully automatic robotic package loading line was designed and manufactured, which not only solved all the customer\u2018s problems mentioned above, but also brought the additional benefits:<\/p>\n<ul>\n<li>Cost-free downtime<\/li>\n<li>Much faster order fulfilment (from receiving the order to dispatching of palletised pallets)<\/li>\n<li>Significantly increased productivity compared to manual work<\/li>\n<li>100% product traceability<\/li>\n<\/ul>\n<p><strong>Technology:<\/strong><\/p>\n<p><strong>Robot:<\/strong> FANUC; M-410iC_185<\/p>\n<p><strong>Gripper:<\/strong>Vacuum gripper with controlled vacuum zones. Vacuum is generated by generators, mounted on every suction cup.<\/p>\n<p><strong>Delivery of pallets:<\/strong>Robot prepares an empty pallet with a help of gripper<\/p>\n<p><strong>Conveyers system:<\/strong>:<\/p>\n<ul>\n<li>Roller conveyors for pallets transportation<\/li>\n<li>Belt conveyors for product delivery<\/li>\n<li>Packages positioning table<\/li>\n<\/ul>\n<p><strong>Palletising system parameters:<\/strong><\/p>\n<p>System capacity: up to 12 packages\/min<\/p>\n<p>Height: up to 1400 mm<\/p>\n<p>Different palletising templates: 30, with a possibility to increase in number<\/p>\n<p><strong>The solutions\u2019 applicability in the market<\/strong><\/p>\n<p>This solution can be applied in any manufacturing enterprise, where production is packed to packages of large dimensions and the exact positioning of a product is necessary.<\/p>","protected":false},"excerpt":{"rendered":"<p>The automated palletising of packages was implemented in the project. Various packages are palletised. <\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"video","meta":{"_monsterinsights_skip_tracking":false,"footnotes":""},"categories":[111],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Dideli\u0173 paket\u0173 paletavimas - Elinta Robotics<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/eberson.lt\/svetaines\/elintarobotics\/en\/2019\/09\/27\/dideliu-paketu-paletavimas\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Dideli\u0173 paket\u0173 paletavimas - Elinta Robotics\" \/>\n<meta property=\"og:description\" content=\"Projekte \u012fgyvendintas automatizuotas paket\u0173 paletavimas. 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